Effect of nanoclay additives on the salt water absorption and material characteristics of nylon additive manufactured polymers
January 2026
An experimental investigation of the effectiveness of nanoclay material additives on the reduction of water absorption into a nylon AM polymer and the corresponding effects on the material and mechanical...
Analysis and optimisation of parent grain reconstruction for additively manufactured Ti–6Al–4V
January 2026
During solidification processing, most common titanium alloys solidify as high-temperature parent phase and it subsequently transforms into the room-temperature child phase. This parent to child transformation...
Laser powder bed fusion of AlSi10Mg with increased layer thickness for higher building rate
January 2026
Among existing metal additive manufacturing technologies, laser powder bed fusion (LPBF) has an outstanding resolution but, from the other side, inferior building rate. In this work, the LPBF process...
Experimental investigation of degradation in the marine environment of FDM-based 3D printed specimens
January 2026
Additive manufacturing technology, commonly known as 3D printing, is used to create three-dimensional objects. In 3D printing, Fused Deposition Modeling (FDM) is a solid-based additive manufacturing...
Rapid prototyping assisted optimization and experimental three point bending evaluation of spreader bar structure
January 2026
This paper investigates the advantages of optimization and rapid prototyping technology to aid in the improvement process of a spreader bar for an amphibious commuter aircraft, intended to withstand...
Resistance spot welding of DH1200 using short pulses and high currents: Effects on nugget size, microstructure, hardness, liquid metal embrittlement, and tensile shear strength
January 2026
This study investigates short-pulse high-current resistance spot welding (RSW) of DH1200, a third-generation advanced high-strength steel (AHSS) critical to lightweight automotive structures. Six RSW...
Fabrication of an isotropic Ti–3Al–8V–6Cr–4Mo–4Zr alloy with a combination of high strength and good ductility
January 2026
A method on fabricating the Ti-3.09Al-6.66V-5.62Cr-4.54Zr-4.93Mo (Ti-38644) fasteners with high strength and good ductility was reported in this study, whose tensile property evades the strength–ductility...
Low-velocity impact response of novel hierarchical hexagonal multicell structures
January 2026
This study introduces two novel hierarchical hexagonal multicell (HHM) tube designs inspired by honeycomb and grass stem structures: full triangular hierarchical hexagonal multicell (FTHHM) and internal...
Development of magneto-rheological polishing process with NON-Newtonian fluid and uniform magnetic yoke for surface quality Ti–6Al–4V enhancement
January 2026
Ti–6Al–4V is a widely used and crucial alloy in various industries, particularly in manufacturing. Aiming to achieve a flat and smooth Ti–6Al–4V surface, this study proposes a new magneto-rheological...
Feasibility of electrical discharge machining (EDM) of AZ31 lightweight magnesium alloy in dielectric fluids of hydrocarbon oil and deionized water
January 2026
In the current study, the effect of different types of dielectric fluids, including hydrocarbon oil and deionized water, on the material removal rate (MRR) and tool wear rate (TWR) of AZ31 magnesium...
Effect of volumetric energy density on the microstructure, mechanical, corrosion, and biological behavior of Ti-Cu alloy manufactured by laser powder bed fusion
Available online 29 December 2025
This study investigates the influence of volumetric energy density (VED) on the microstructural evolution, mechanical behavior, corrosion resistance, and biological performance of Ti–10Cu alloys fabricated...
Energy Absorption Characterization of Tubes Filled with Auxetic and Non-Auxetic Lattice Structures Under Lateral Loading
Available online 29 December 2025
This study examines the energy absorption performance of aluminium crash tubes under lateral compression, focusing on the effect of internal lattice fillers. Tubes were tested in both empty and filled...
Geometry and Constraint Dependent Energy Absorption and Mechanical Responses of Finite Elastomeric 3D-Printed Auxetic Structures
Available online 29 December 2025
Auxetic structures, characterised by negative Poisson’s ratios, exhibit exceptional energy absorption and controlled deformation making them ideal for applications in soft robotics, wearable sensors,...
Residual Stress in Metallic: Multi-scale Formation Mechanisms, Performance Influences, and Active Control Strategies
Available online 26 December 2025
Residual stresses in metallic components, arising from uneven thermal, mechanical, and phase-transformation interactions during manufacturing (e.g., welding, additive manufacturing), critically influence...
Experimental Surface Modification, Prediction Modeling, and Multi-Objective Optimization of μ-EDM Process using GBR-NSGA-II for machining of Ti-6Al-4V+8%Ta
Available online 25 December 2025
Although metal 3D printing offers a promising solution for producing customized Ti-alloy components. However, due to inherent process limitations, additional post-processing is required for the fabrication...
Optimization and experimental verification of stamping process parameters for battery pack top cover based on GA-BP algorithm
Available online 24 December 2025
To more accurately resolve the problem of process quality optimization in the top cover stamping process, an optimization strategy combining Auto Form platform and Genetic Algorithm optimized Back Propagation...
Spark Plasma Sintering: A solid-state sustainable recycling technique
Available online 18 December 2025
This review comprehensively explores the emerging role of Spark Plasma Sintering (SPS) as a sustainable and versatile solid-state recycling technique across various industries. Emphasizing its advantages...
Acoustic Emission Technique for Detection and Identification of Defects in Friction Stir Welded AA6061-T6 Al Alloy Joint
Available online 12 December 2025
Fusion welding of AA6061-T6 repeatedly results in flaws, including lack of fusion, incomplete penetration, cracking, and oxidation. To avoid or control these defects, solid-state welding, such as Friction...
Design of high-performance thermal protection taking into consideration the highly porous cellular materials' microstructure
Available online 6 December 2025
Highly porous cellular materials have extensive possibilities as part of multilayer heat-protective coatings under intense thermal loads. These materials can be used as thermal insulation layers or...
Harnessing buckling to design lightweight buckling-resilient plate-hybrid lattice structures
Available online 6 December 2025
Lattice structures (LSs) are ideal for weight-sensitive applications due to their high strength-to-weight ratio. However, at low relative densities (RD), they often suffer from buckling caused by slender...
Effect of microstructure and deformation mechanisms on the forming limit curve of automotive steels and aluminium alloys
Available online 5 December 2025
Increased crashworthiness and lightweighting are key factors influencing material development in the automotive sector. Aluminium alloys and advanced high-strength steels (AHSS) are extensively used...
Effects of tool geometry on the weld quality of friction stir welded ultra-thin 1060 aluminum alloy plate
November 2025
Friction Stir Welding (FSW) has gained widespread application in aluminum alloy joining due to its ability to produce high-strength, defect-free welds. However, welding ultra-thin aluminum alloy plates...
Investigation of dielectric properties and shore hardness of 3D-printed PLA core sandwich disc with functional ceramics surface cladding
November 2025
Poly-lactic acid (PLA), a popular biodegradable polymer for 3D printing, has limited dielectric strength and surface hardness, restricting its use in advanced electronic and structural applications....
Tribological aspects of AA6082/graphene/TiC hybrid composite using Taguchi and Machine Learning
November 2025
In the present research, hybrid composite consists of AA6082 aluminum base with TiC and n-graphene ceramics reinforcements ranging from 1 to 6 wt.%. High-energy ball milling created homogeneous mixtures...
Biocidal and reinforced PETG/antibacterial blend nanocomposite for extrusion-based additive manufacturing: Optimization course and printability scores
November 2025
Polyethylene terephthalate glycol (PETG) is an amorphous polymer that has been widely used in numerous applications, from everyday life to medical and even defense-related applications. The latter constitute...